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Jinan Brother Union Roll Forming Technology Co., Ltd.

Roll Forming, Cold Roll Forming Machine, Metal Forming Machine manufacturer / supplier in China, offering Light Steel Profile/Section Roll Forming, Cold Rolled Collector Plate Roll Forming Machine, Z Shaped Steel Purlin Roll Forming Machine with Punching Section Hot Sale and so on.

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Supplier Homepage Product Light steel (stud) roll forming machine/line Light Steel Profile/Section Roll Forming

Light Steel Profile/Section Roll Forming

FOB Price: US $200,000 / Set
Min. Order: 1 Set
Min. Order FOB Price
1 Set US $200,000/ Set
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Production Capacity: 3~5 Sets Per Year
Transport Package: Complete Shipping Package
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: BU
  • Forging Forming Method: Free Forging
  • Feature: Precision
  • Warranty: 12 Months
  • Advantage: Use Widely
  • Roll Forming: Roll Forming Machine
  • Specification: BU-LSP
  • HS Code: 84552210
  • Type: Rolling Machine
  • Power Source: Electric
  • Certification: ISO9001, CE
  • Customized: Customized
  • Condition: New
  • Trademark: BU
  • Origin: Jinan Shandong
Product Description

Light Steel Profile/Section Roll Forming
  • :raw material data

Raw material

Thickness

Cover width

Coil inner diameter

Coil max outer diameter

Yield strength

Coil weight
color steel1.5 Ø508mmØ1200mm≤300Mpa3T
  • :quantity requirement of raw material

Thickness tolerance

Coil width tolerance

Slitting sheet straightness

Coil inner diameter tolerance

Steel coil standard
±0.07mm+0mm/-0.2mm0.2mm/m±15mmGB
     

Steel sheet surface cannot have obviouse concave-convex (concave-convex range is maller than 10%steel sheet thickness).

If steel sheet surface has coating, the coating quantity is within color steel sheet standard. The surface coating cannot has damaged part, it will infulence roll forming quantity.

If steel sheet is GI, the coating quantity of GI is within GI steel sheet standard. The surface coating cannot has damaged part, it will infulence roll forming quantity.
 
  1. :main technical requirement of roll forming line
  • working temperature:-10ºC~35ºC
  • input power source:380V±10%,50HZ,3P
  • input air source pressure:0.6~1.2Mpa
  • total power:≈20KW
  • different part color:
main base
RAL5015

protective cover
RAL3020

Moving part
RAL1016

Protective net
RAL9017
   RAL5015RAL3020RAL1016RAL9017
  • Working direction : from left to right (when operator faces control panel)
  • :15m/min()
  • Working speed :15m/min (without cut time)
  • :L≈12m,W≈4m,H≈2m
  • Line area : L≈12m,W≈4m,H≈2m
  • :shipping container number (approximate data)

Container kind
40GP40OH40OT20GP20OH20OT

Number
1  1  
 
  1. roll forming line working process
No.     
Process namedecoiler
Loop

Roll forming

Cutter

Final products output
 
  1. line conponents
No.name Quantity
Function

Note
1decoiler1
Open steel coil
 
2
Roll former
1
Roll forming profile
 
3
Roll forming roller
1  
4cutter1
Cut final profile
 
5
Hydaulic system
1
Supply hydraulic power
 
6
PLC control system
1
Control whole line
 
7spare parts1  
8
Handbook and related technical documents
1  
 
  1. :description of each component
  • decoiler

Function : it is used to support steel coil, manual power expands steel coil inner surface and make coil to be fixed on decoiler shaft. Steel coil will be opened by suitable speed and actions.

Structure : it uses single head model, decoiler can move forwardly and back, motor power drives decoiler shaft to finish actions.decoiler base is anneal after all welding process.
  • roll former
:.
Function : produce perfect profile within suitable forming processions.

roll forming stand material:QT470
roll forming shaft material: 40Cr,HRC45
Structure : roll former uses single beam model. The transmission model is chain and gear. Base plate is weld model. All welding parts are annealing. When the weld process is finished, base plate will be machininged by CNC machine tool, in order to keep each part to be precise. Motor and decelerator drives roll former, some necessary roll forming stands use in-phase gear, in order to keep forming quantity.
Forming stand material : QT470
Forming shaft material : 40Cr (HRC45


forming roller
.
Each forming roller is machining precisely and checked carefully before it is installed.


Roller material : Cr12 (HRC60)

When the profile standard is changed, some rollers need to be changed at same time.


cutter

Function : it is used to cut suitable length final profile accrding to requirement.
Structure : when cut action is finished, there is one waste piece. Cutter model is stop to cut, different profile needs to use different cutter blade.


final products rack

Function : it is used to suppot final profile after cut.
Structure : it includes support rollers and base frame. It can be disassembled, it is convenient to delivery.


hydraulic system

Function : it is used to supply power for hydraulic cylinder. This system is specialized system and it is customized for door frame roll forming line. It mainly includes oil pump, filter, hydaulic electromagnetic valve, press meter and oil tank, etc. This system also matches fan cooling device,  in order to satisfy heavyloading and hot working condtion requirement.

main accessories show
No.name brandoriginal country
1
Hydraulic electromanetic valve
 Italy
2
Oil pump
 China
 
PLC control system

Complete line is controlled by PLC, operator can uses touch screen to input and cancel related working data. Good human and machine interface make all operation to be fast and convenient. Operator can use this interface to control all working actions.
main accessories show
No.namebrand
Original country
1PLCSiemensGerman
2
Transducer
Schneider
France
3
Low-voltage apparatus
SchneiderFrance
4
Touch screen
Siemens
German
 
We also can supply the following products within system (option item)
PLCMitubishiJapan
TransducerSiemensGerman
Touch screenSchneiderFrance
encoderOmronJapan
  • spare part list (free supply)
No.namequantity
Original country
1
Common using axletree
fewChina
2
Special tool
1
1 set
China
3
Seal ring
1
1 set
China
4
Fuse
2
2 units
China
5
Some bolt/nut

Few
China
6   
 
Light Steel Profile/Section Roll Forming
Light Steel Profile/Section Roll Forming
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