Light Steel Profile/Section Roll Forming
|FOB Price:||US $200,000 / Set|
|Min. Order:||1 Set|
|Min. Order||FOB Price|
|1 Set||US $200,000/ Set|
|Production Capacity:||3~5 Sets Per Year|
|Transport Package:||Complete Shipping Package|
|Payment Terms:||L/C, T/T|
- Model NO.: BU
- Forging Forming Method: Free Forging
- Feature: Precision
- Warranty: 12 Months
- Advantage: Use Widely
- Roll Forming: Roll Forming Machine
- Specification: BU-LSP
- HS Code: 84552210
- Type: Rolling Machine
- Power Source: Electric
- Certification: ISO9001, CE
- Customized: Customized
- Condition: New
- Trademark: BU
- Origin: Jinan Shandong
- :raw material data
Coil inner diameter
Coil max outer diameter
- :quantity requirement of raw material
Coil width tolerance
Slitting sheet straightness
Coil inner diameter tolerance
Steel coil standard
Steel sheet surface cannot have obviouse concave-convex (concave-convex range is maller than 10%steel sheet thickness).
If steel sheet surface has coating, the coating quantity is within color steel sheet standard. The surface coating cannot has damaged part, it will infulence roll forming quantity.
If steel sheet is GI, the coating quantity of GI is within GI steel sheet standard. The surface coating cannot has damaged part, it will infulence roll forming quantity.
- :main technical requirement of roll forming line
- working temperature:-10ºC~35ºC
- input power source:380V±10%,50HZ,3P
- input air source pressure:0.6~1.2Mpa
- total power:≈20KW
- different part color:
- Working direction : from left to right (when operator faces control panel)
- Working speed :15m/min (without cut time)
- Line area : L≈12m,W≈4m,H≈2m
- :shipping container number (approximate data)
- roll forming line working process
Final products output
- line conponents
Open steel coil
Roll forming profile
Roll forming roller
Cut final profile
Supply hydraulic power
PLC control system
Control whole line
Handbook and related technical documents
- :description of each component
Function : it is used to support steel coil, manual power expands steel coil inner surface and make coil to be fixed on decoiler shaft. Steel coil will be opened by suitable speed and actions.
Structure : it uses single head model, decoiler can move forwardly and back, motor power drives decoiler shaft to finish actions.decoiler base is anneal after all welding process.
- roll former
Function : produce perfect profile within suitable forming processions.
roll forming stand material:QT470
roll forming shaft material: 40Cr,HRC45
Structure : roll former uses single beam model. The transmission model is chain and gear. Base plate is weld model. All welding parts are annealing. When the weld process is finished, base plate will be machininged by CNC machine tool, in order to keep each part to be precise. Motor and decelerator drives roll former, some necessary roll forming stands use in-phase gear, in order to keep forming quantity.
Forming stand material : QT470
Forming shaft material : 40Cr (HRC45
Each forming roller is machining precisely and checked carefully before it is installed.
Roller material : Cr12 (HRC60)
When the profile standard is changed, some rollers need to be changed at same time.
Function : it is used to cut suitable length final profile accrding to requirement.
Structure : when cut action is finished, there is one waste piece. Cutter model is stop to cut, different profile needs to use different cutter blade.
final products rack
Function : it is used to suppot final profile after cut.
Structure : it includes support rollers and base frame. It can be disassembled, it is convenient to delivery.
Function : it is used to supply power for hydraulic cylinder. This system is specialized system and it is customized for door frame roll forming line. It mainly includes oil pump, filter, hydaulic electromagnetic valve, press meter and oil tank, etc. This system also matches fan cooling device, in order to satisfy heavyloading and hot working condtion requirement.
main accessories show
Hydraulic electromanetic valve
Complete line is controlled by PLC, operator can uses touch screen to input and cancel related working data. Good human and machine interface make all operation to be fast and convenient. Operator can use this interface to control all working actions.
main accessories show
- spare part list (free supply)
Common using axletree