Water Heater Support Frame Roll Forming Equipment Machine
|FOB Price:||US $70,000 / Set|
|Min. Order:||1 Set|
|Min. Order||FOB Price|
|1 Set||US $70,000/ Set|
|Production Capacity:||10 Sets/Year|
|Transport Package:||Complete Shipping Package|
|Payment Terms:||L/C, T/T|
- Model NO.: BU
- Forging Forming Method: Free Forging
- Feature: Automation
- Warranty: 12 Months
- Advantage: Easy to Maintenance
- Roll Forming: Forming Machine
- Specification: CE, ISO9001: 200
- HS Code: 8455221000
- Type: Rolling Machine
- Power Source: Electric
- Certification: CCC, SGS, ISO9001, CE
- Customized: Customized
- Condition: New
- Trademark: BU
- Origin: Shandong Jinan
Suitable material: SPCC/ST12
Suitable thickness: 1.0-2.0mm
Working process: Decoiler-level-punch hole-roll forming-cut-final product stack
Whole line is controled by Center PLC, each working unit is ordered by main control cabinet. Whatever the hydraulic decoiler, leveler, servo feeding device, multi-station puncher, main roll former and flying shear, their working data are all sent by PLC and finished step by step.
This style line is much advanced roll forming line in rencent China market. Especially the line working speed, punch hole speed and location precision, automatic operation model and high working effeniciency, those characters are all the best in cold roll forming industry. We can design and manufacture different kinds of machines for different customers, the line max speed will be reached 30m/min.
Detailed information for roll forming line (reference version):
(1) Coil Width: max 300mm
(2) Suitable Coil Thickness: 1.0~1.5mm
(3) Suitable Raw Materials: cold rolled steel coil/GI (yield strength: 345Mpa)
(4) Suitable steel coil inner diameter: ¢508mm/610mm
(5) Max steel coil outer diameter: ¢1200mm
(6) Suitable steel coil max weight: 2 Tons
Ø MAIN TECHNIQUE DATA OF LINE:
(1) Line working speed: 15~30m/min (when final product length is 3000~8000mm (2) Each piece final products length tolerance: ±2mm
(3) Roll forming line power source: 380V/50Hz/3 Phase
Ø ROLL FORMING LINE WORKING PROCESS:
Decoiler-leveler-servo feeding device-puncher-roll forming-cutter-final products output
Ø MACHINE COMPONENTS:
(1) Hydralic decoiler--1 set (2 tons)
(2) Leveler machine-1 set
(3) Servo feeding device-1 set
(4) Multi-station puncher-1 set
(5) Main roll former-1 set
(6) Hydraulic cutter-1 set
(7) PLC control system-1 set
(8) Hydraulic station-1 set
(9) Final product rack-1 set (each set total length is 4 meters, two parts)
Motor power drives decoiler shaft to open steel coil, and manual power expands steel coil inner surface. When steel coil is loading on decoiler shaft, operator will expand well steel coil inner part manually. In order to make steel coil to be fixed well on decoiler shaft.
The decoiler is single head model, max loading capacity: 2000kg
Suitable steel coil inner-diameter: ¢508mm/610mm, the decoiler shaft expanding range is within 475~615mm.
Max outer diameter of steel coil: ¢1200mm
Motor power of decoiler: ≈3Kw
When the line is working, the decoiler is moving forwardly, its working speed can be adjusted and to be matched with leveler working speed.
The decoiler includes pneumatic brake device, in order to protect operator working safety.
(2) Leveler machine:
Leveler machine is power model, it is 5 rollers style.
Leveler mchine includes one pair pinch roller, and pneumatic power drives it. leveler is two layer structure. Up layer has 3 rollers, and down layer has 2 rollers. up and down leveler rollers' space can be adjusted manually, in order to satify different material thickness and make raw material steel sheet surface flatness to be better.
Sutiable steel coil thickness: 1.5~2.0mm
Suitable steel coil width: max 300mm
Max working speed of leveler: 20m/min
Motor power of leveler machine: ≈3Kw
Note: decoiler and leveler machine will be installed on same base frame. They can move at same time when they need to be delivered.
(3) Servo feeding device:
This servo feeding device is used to feed raw material steel coil to puncher. It can feed different length sheet to puncher according to actual working requirement. Operator can input few groups working data to puncher at same time, and puncher will carry out all working orders one by one.
When servo feeding device is on working condition, its feeding length tolerance is not accumulation.
Each feeding length tolerance: ±0.2mm
Max working speed: 25m/mim
Suitable feeding coil thickness: 2.0mm
Suitable feeding coil width: max 300mm
Servo motor power: 4.4Kw
Servo motor brand: Japanese "YASKAWA"
(4) Multi-station puncher:
Punch is multi-staton model, it has 3~4 working units. These working units will finish all profile holes' punch action.
Puncher is driven by hydraulic cylinder. When profile is changed, operator just needs to choose suitable working unit on control panel, puncher working unit will do correct working action according to operator's setting.
Puncher includes 4 complete sets punch die, they will be used to punch different holes for all profiles.
When neighbour holes' distance is changed, operator can adjust puncher programme parameters and puncher will change punch hole distance in time.
Servo feeding device and puncher outer form reference picture:
(5) Main roll former:
Main roll former include a feeding guider device, it is used to feed and guide raw material, it makes raw material get into main roll former in right direction.
After the feeding guide device, the roll forming stands are installed one by one. The roll forming stand is "memorial arcway" model.
The max width of feeding guider: 200mm
Main roll former transmission system includes AC motor, decelerator, gear box, transmission shaft and etc. this system can keep main roll former working condition to be stable.
Roll forming stand number: 15
The roller is designed by professional software, and all rollers dimension are precise. When all machining process of roller is finished, roller surface is polishing treatment.
Forming roller material: Cr12 (HRC58~62)
Forming shaft material: 40 Cr (HRC45~50)
Forming shaft dimension: ¢60mm
Main roll former working speed: 15~20m/min (3000~8000mm final products length)
Main motor power: ≈ 15Kw
The machine base plate is welded steel model, All working actions are control by PLC control system.
Main roll former outer form reference picture:
Note: when profile is changed, operator needs to adjust related spacer bush, the profile can be changed soon.
(6) Hydraulic cutter:
The cutter model is stop to cut, Post cut; cutter is driven by hydraulic power.
There is no waste piece final product after cut actions.
Cutter tool material: Cr12MoV (HRC58~62)
Cutting length is tolerance ±2mm
The cutter can be cutted the final products on confirmed length, and the length is automatically fixed by coder.
Cutter will match 6 sets cut die, in order to satisfy each profile cut action requirement.
(7) Hydraulic station:
It supplies the power for the hydraulic puncher and cutter.
All hydraulic accessories are all use Chinese famous brand products, but electromagnetic valve
will use Italian "ATOS" brand products.
Main accessoris of hydarulic station are motor, oil pump,, filter, oil tank, valves' group and
necessary control parts.
Hydraulic motor power: ≈ 11Kw
(8) PLC Control System:
This system uses Schneider PLC to control all working actions. Production quantity and each piece length will be automatically measured; human and machine interface, touch screen is input and cancelled the working data. It is convenient to control the roll forming machine.
The control panel has English operation interface, working panel is human and machine interface, it is convenient to operator to input and cancel working date.
Main electrical accessoires show:
PLC: Schneider (French product)
Transducer: Schneider (French product)
Low-voltage apparatus: Schneider (French product)
Coder: Schneider (French product)/OMRON(Japnese product)
System outer form reference picture:
(9) Product Rack (un-powered):
Two parts, total length is 4 meters. In order to collect the final product and final products is convenient to be stacked by workers.
This rack can be disassembled easily, in order to satisfy different working condition requirements.